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Mazak Alarms/Errors

Mazak Alarm 378 HIGH PRESSURE PUMP THERMAL TRIP

Description The thermal relays in the coolant unit of a machine of the high-pressure coolant specifications have become tripped.

Check and remedy Check the thermal relays of the coolant unit.

  • Introduction
  • Motor Failure and Protection
  • Protection of Motor Branch-Circuits
  • Withstand Ratings
  • Melting Alloy Overload Relays
  • Automatic Reset
  • Ambient-Temperature Compensated Bimetallic Overload Relays
  • Thermal Overload Relay Trip Characteristics
  • Phase Loss and Phase Unbalance
  • Separate Mounting—Melting Alloy Overload Relays
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  • Dimensional Diagrams (mm)
  • External Reset Mechanisms — Class 9066
  • Nameplate vs. NEC Full-Load Current
  • Service Factor
  • Motor Branch-Circuit Design
  • Thermal Overload Relays
  • Motor Logic Solid-State Overload Relays
  • Application
  • Procedure for Thermal Unit Selection
  • Selecting Slow Trip Thermal Units
  • Selecting Thermal Units

Procedure for Calculating the Trip Current Rating

  • Calculating the Trip Current for Ambient Temperatures Other than 40 °C
  • Thermal Unit Selection on an Approximate Basis—Based on Horsepower and Voltage
  • Mounting the Thermal Units

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Use the selection table for the specific controller involved.

Find the minimum motor full-load current listed for the thermal unit.

Multiply that current by 1.25 (1.15 for Class 8198). The result is the trip current rating.

Determine the thermal unit selection and trip current rating for thermal units in a Class 8536 Type SCG3 Size 1 magnetic starter used to control a three-phase, 1.15 service factor motor with a full-load current of 17.0 Amperes, where the motor and controller are both located in a 40 o C (104 o F) ambient temperature.

From thermal unit Table 13 , the proper selection is B32.

The minimum motor full-load current is 16. 0 Amperes.

Trip current rating is 16.0 x 1.25= 20.0 Amperes.

Protection Level: Is the relationship between trip current rating and full-load current. Protection level, in percent, is the trip current rating divided by the motor full-load current times 100. In the example above, the protection level for the B32 thermal unit is: 20.0/17.0 x 100=118%.

National Electrical Code, Section 430-32, allows a maximum protection level of 125% for the motor in the above example.

Minimum Trip Current: Also called ultimate current, may vary from the trip current rating value, since ratings are established under standardized test conditions. Factors which influence variations include:

The number of thermal units installed

Enclosure size

Proximity to heat producing devices

Size of conductors installed

Ambient (room) temperature, and others

Except for ambient temperature-compensated overload relays, an ambient temperature higher than 40 o C would lower the trip current, and a lower temperature would increase it. This variation is not a factor in selecting thermal units for the average application, since most motor ratings are based on an ambient temperature of 40 °C, and motor capacity varies with temperature in about the same proportion as the change in trip current. Temperature-compensated relays maintain a nearly constant trip current over a wide range of ambient temperature, and are intended for use where the relay, because of its location, cannot sense changes in the motor ambient temperature.

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ECE525: Power System Protection and Relaying

Summer 2023 (recorded fall 2018), lecture notes.

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MIA   >  Archive   >  Mandel

Ernest Mandel

De gaulle’s trip to moscow.

Source: From World Outlook , 29 July, 1966, Volume 4, No. 24, Paris and New York City Written: July, 1966 Translated: by World Outlook Transcrition & Marked-up: by David Walters for the Marxists’ Internet Archive 2009. Public Domain: Creative Commons Common Deed . You can freely copy, distribute and display this work; as well as make derivative and commercial works. Please credit “Marxists Internet Archive” as your source, include the url to this work, and note any of the transcribers, editors & proofreaders above.

[The following article has been translated from the July 9 issue of the Belgian left socialist weekly La Gauche.]

“As to alliances, we would think that they ought to be constructed ‘in three stages’: a Franco-Russian treaty procuring a first degree of security; the Anglo-Soviet pact and an agreement to be concluded between France and Great Britain constituting a second degree; the future pact of the United Nations, in which America would be a capital element, crowning the whole and serving as the ultimate recourse.” It was in these terms that Charles de Gaulle in December 1944, at the time of his first trip to Moscow, defined his concepts concerning European security, according to his Memoirs. (Volume III, p. 83, “Livre de Foche” edition.) Many things indicate that he has not changed his mind twenty-two years later. Wasn’t his second trip to Moscow designed to advance this concept?

Those with a more dour outlook will immediately object. The head of the Fifth Republic had something much more Machiavellian in mind. What he is aiming at is the predominance of France in Europe, or at least Western Europe if he is unable to extend it “from the Atlantic to the Urals.”

Since France doesn’t have the necessary economic weight, it must neutralize the drive of German industry through military superiority and diplomatic ruses. Hence it has two interests in common with the Kremlin—to block the Bundeswehr from getting nuclear arms and to break the American grip on “little Europe.” Thus the trip to Moscow was a power play against Washington and Bonn.

No doubt these analysts are right on the long-range aims of the general. But the nature of things is such that the designs of men—no Tatter how imbued with their own “grandeur”—are not at all sufficient to shape the destiny of the world. This is determined by the relationship among the big social forces. More than once in history, the diplomatic maneuvers of a power that was too weak have ended in serving the ‘big ones” despite the best intentions in the world. Didn’t this happen once again with the trip to Moscow?

Thus in the United States, the most cunning, like the servile tools of the (Johnson administration, carefully refrained from denouncing the general. “De Gaulle in Moscow served the United States despite the United States,” said some. ‘He worked for the whole West,’ others said approvingly. In Bonn, after weeks of glacial chill, the barometer of Franco-German relations again points to “fair weather.”

The truth is that de Gaulle, contrary to the groundless fears of some, did not betray his West German class brothers any more than he did his Polish class brothers at the time of his first trip.

In December 1944, Stalin dangled a “good, firm alliance,” real support against the Anglo-Saxons, in return for immediate recognition of the Lublin committee. But de Gaulle was not deceived. This would moan betraying a perhaps ‘democratic’ but certainly bourgeois Poland in behalf of a perhaps despotic but certainly noncapitalist Poland. And he did not want to take responsibility for an act contrary to “honor and honesty.” (Memoirs, Volume III, p sa.)

In June 1966, Brezhnev and Kosygin dangled an offer of just as real support against the United States, even genuine political leadership in Europe. In exchange they asked for recognition of the German Democratic Republic; that is, “of the two German states.” Be Gaulle brusquely replied that there could be no question of recognizing this “artificial construction. And with that rejoinder the serious conversation came to an end. The balance was nothing but decorations and fine talk.

Of course, the differences between Paris and Washington, between Fans and Bonn, are real in relation to the political future of our continent, its relations with the United States and the best strategy to follow to block the rise of the anti-imperialist and anticapitalist forces in the world.

Be Gaulle seeks a Europe freed largely from American supremacy. He seeks an Atlantic alliance on the basis of equality between North America and a Western Europe combined under his guidance. He favors a more supple policy, with regard to the USSR, which in his opinion should be definitively separated from China and the “extremists” among the revolutionists of the Third World, through some indispensable concessions.

He holds that it is necessary to “relax” the tensions to be able to resolve the questions in dispute, such as the reunification of Germany, while the Americans and the Germans of Bonn maintain that without this reunification no real relaxation is possible in Europe. But at bottom, they all defend a common cause—the cause of Big Capital. They all seek to hold back the enemy—socialism and the peoples of the Third World who are rising and seeking to break out of the capitalist world market. They all seek refuge under the “nuclear umbrella” of the Pentagon, without which they cannot counterbalance Soviet military power on the European continent (if anything confirms this, it is the explosion of the ridiculous French nuclear device in Polynesia which amounts to nothing in face of the power of the USSR). The means may differ, the aim is the same.

In this respect the Soviet Union represents something else again. The means are perhaps the same, but the aim is entirely different. Thus treaties on mutual consultation can be concluded—even by means of a direct telephone line!—treaties on technical cooperation, or whatever cultural and commercial exchanges are desired; the fundamental opposition between the interests of the French bourgeoisie and the Soviet leaders will by no means make it possible to form a genuine alliance in the present world context.

The Soviet leaders are aware of the weakness of the present Communist parties in Western Europe (for which they are in part responsible). They are aware of the temporary stabilization of caitalism in this part of the world (which they largely contributed to). From this they draw the conclusion that it is necessary to return to a policy that seeks to ‘exploit the interimperialist contradictions,” as before the second world war. They commit an error in believing that de Gaulle is ready to follow them into a têtei-tête, when he seeks in reality only to increase his power and prestige within the Atlantic Alliance

The French Communist leaders would obviously make a still greater error in concluding that the time has come for an ‘agonizing revision” of their political orientation in France, as in 1935 or 1944.

It is true that the policy of the USSR places them before a cruel dilemma; they no longer know if they should applaud or complain when the Soviet crowds cheer the person who remains, until proved otherwise, the fiercest and most dangerous class enemy of the French workers. If they oppose him, they are tempted to make an alliance with de Gaulle’s pro-American adversaries like Nollet and Nitterrand—and then the capitals of Eastern Europe are not very contented. And if they approve, what remains of their role as an opposition in France? There remains the socialist perspective which stands in complete opposition to the politics of de Gaulle; but the leaders of the French Communist party do not think this is any more “realistic’ than do the Social Democratic leaders of the SF10, or even the technocratic ideologists of neocapitalism.

That will the practical results of the trip amount to? The American Newsweek summarized the situation as follows: “At least he will have succeeded in engaging the Russians in a new diplomatic dialogue with the West.” That puts it in a nutshell. At a time when the intensification of the American aggression against the Vietnamese people makes a public dialogue between Moscow and Washington more difficult, de Gaulle is playing, objectively, the role of go-between for the Atlantic Alliance as a whole Thanks to him, the head of one of the capitalist states in this alliance has been acclaimed by crowds in the Soviet Union. For the first time in many years they have been shown a face of capitalism which their own leaders now say is benevolent, attractive, peaceful, full of good intentions toward the peoples of the world.

Pravda in connection with this trip, talks about an ‘irreversible process.” Let them beware of certain processes, which while still reversible, bode nothing good for the USSR. By attending mass in Leningrad, de Gaulle, like a good politician, was already prepa:ing for his coming trip to Poland. Rumania, ceaselessly increasing its trade with the West, already told the Russians in Bucharest that it would like to see the Warsaw pact modified just as de Gaulle wants to modify NATO. Decidely, if things are in movement, thanks not a little to the general, not everything is stirring in favor of socialism and not everything is stirring against the interests of American imperialism.

Back to the Ernest Mandel Internet Archive

Last updated on 7 February 2009

Ukraine war latest: Putin makes 'absurd attempt to seduce West'; leaders call for Olympics truce

Analysts have branded Vladimir Putin's proposals for peace negotiations "absurd" and "hollow", as Volodymyr Zelenskyy hosts a two-day peace summit with world leaders - excluding Russia. Meanwhile, the Group of Seven have unanimously backed a global conflict truce during the Olympic Games.

Sunday 16 June 2024 12:33, UK

  • Putin's 'absurd' peace proposal a 'hollow attempt to seduce the West'
  • Western leaders back Olympic global conflict truce, Italy says
  • More than 90 countries at peace summit - but Biden and other key players skip talks
  • US announces $1.5bn in aid for Ukraine
  • Dominic Waghorn analysis: It's a bad week for Putin - but Kyiv's allies face an uncertain future
  • Big picture: Everything you need to know about the war right now
  • Your questions answered:  Are there any signs of an underground resistance in Russia?
  • Live reporting by Brad Young

That's all for our live coverage today, but we'll be back with more live updates and analysis soon.

If you're just checking in, here is a recap of the key moments that occurred over the last 24 hours.

  • Volodymyr Zelenskyy kicked off a peace summit in Switzerland that excluded Russia;
  • Joe Biden skipped the event - sending vice president Kamala Harris instead - and China declined an invitation;
  • White House national security adviser branded Russia's latest so-called peace proposal a "completely absurd vision", after Vladimir Putin called for Ukraine to give up almost 20% of its land;
  • The head of the EU Commission said freezing the conflict as it stands was "a recipe for future wars of aggression";
  • But Saudi Arabia - touted as the potential host of a follow-up summit - said peace talks must involve "difficult compromise";
  • Meanwhile, Russia blamed Ukraine for attacks that killed six people in Belgorod last night, while Ukraine said Russia killed three people with cluster munitions in a Ukrainian village today;
  • The G7 unanimously backed a French proposal to request a global truce during the Olympic Games, the Italian prime minister said.

A draft statement at the Swiss peace summit recognises Russia's war in Ukraine continues to cause large-scale human suffering and destruction, Reuters reports.

"We reaffirm out commitment to refraining from the threat or use of force against the territorial integrity or political independence of any state... including Ukraine," reads the statement.

"Any threat or use of nuclear weapons in the context of the ongoing war against Ukraine is inadmissible."

The communique continues: "Ukrainian nuclear power plants and installations... must operate safely and securely under full sovereign control of Ukraine."

It calls for prisoners of war to be released, and all deported and unlawfully displaced Ukrainian children or unlawfully detained Ukrainian civilians to be returned to Ukraine.

The statement also pushes for "free, full and safe" commercial travel via sea ports in the Black Sea and Azov Sea.

"We underscore our commitment to upholding international law, including the UN charter."

The first batch of Russian and Belarusian athletes have been cleared to compete at next month's Paris Olympics, with a total of 25 making the cut.

Another 16 failed an International Olympic Committee vetting process over the war in Ukraine, the IOC said, the spaces for which will be distributed to other countries.

Russian and Belarusian athletes are allowed to qualify as neutrals so long as they have not actively supported the war in Ukraine and have not been contracted to any military or security agency.

The vetting process means the countries will have sportspeople competing in some events, like road cycling and trampolining, but in others neither country has qualified, such as taekwondo.

In this round of vetting, Russia cleared 14 athletes for 24 allocated spots, while 11 Belarusian athletes passed the process for 17 spots. 

Once all applicants are vetted, the IOC said it expects to see about 36 Russian and 22 Belarusian athletes competing as neutrals, out of 54 and 28 spots respectively.

Russia has blamed Ukraine for attacks that killed six people in Belgorod last night.

Russia's emergencies ministry said four bodies were pulled from the rubble of a five-story apartment building in the town of Shebekino.

Pictures showed a crane clearing debris and a building's facade shattered, with one stairwell collapsed. 

Regional governor Vyacheslav Gladkov said a Ukrainian drone struck a car in a village near Shebekino, killing the driver.

He also said a woman was killed in her home when it was struck by rocket fire in the village of Oktyabrsky, further west.

There was no immediate comment from Kyiv.

Russia launched a fresh incursion across the border from Belgorod in Kharkiv last month, opening up a second front in the war.

While world leaders gather to discuss peace in Switzerland,  troops continue to fight on the frontlines in Ukraine.

Pictures show apartment buildings reduced to rubble in residential areas turned to ghost-towns to the east.

In Toretsk, Donetsk region, the frames of windows are all that is left of one block, hanging between two others.

Meanwhile, in Chasiv Yar, Ukrainian soldiers were photographed firing 120mm mortar towards Russian positions.

Saudi Arabia's foreign minister says any peace talks will involve "difficult compromise".

The country is viewed as one of the leading candidates to host what is being mooted as a follow-up conference to this weekend's gathering of dozens of world leaders in Switzerland. 

Speaking at the Swiss peace summit, Prince Faisal bin Farhan Al Saud said any credible negotiations will need Russia's participation.

"We believe it is important that the international community encourage any step towards serious negotiations which will require difficult compromise as part of a road map that leads to peace."

World leaders are speaking throughout the day in Switzerland at a peace summit called by Volodymyr Zelenskyy.

We're bringing you the key moments from the talks, and this update includes comments on nuclear safety, war crimes and Vladimir Putin's "absurd vision".

Emmanuel Macron

The French leader says one of the key priorities of the talks must be about securing nuclear safety around the Zaporizhizhia power plant.

Allies must also "not to accept any complacency vis-a-vis the attacks targeting civilian targets and infrastructure in Ukraine. These are war crimes", he said.

Russia has denied all allegations of war crimes.

"What is at stake is our international rules and the possibility to have peace everywhere. Because in launching this war, Russia decided first to be an imperialist regime," said Mr Macron.

"This summit is a milestone to reiterate our attachment to the core principles of our international laws."

Jake Sullivan

The White House national security adviser branded Russia's latest peace proposal a "completely absurd vision."

It would only lead to further domination of the country, he said.

China's absence from the peace summit was probably a result of entreaties from Russia not to attend, Mr Sullivan added.

Finnish president

Finland's president Alexander Stubb called for follow-up talks as soon as possible because "peace is... always a process".

"We have 1,300 kilometres of border with Russia... Russia invaded Finland in World War Two, we lost 10% of our territory, including the land where my grandparents were born and where my father was born." 

Volodymyr Zelenskyy has said Moscow was not invited to the Swiss summit because the Kremlin is not interested in peace.

European commission President Ursula von der Leyen told world leaders accepting Russian troops on Ukrainian land was a "recipe for future wars of aggression".

And Rishi Sunak was asked whether the West has been too scared of Vladimir Putin to help Ukraine defeat him.

Here are the details...

Volodymyr Zelenskyy

"There is no need to reinvent the wheel when the UN charter already defines the foundations of peace and normal co-existence of peoples," he told leaders gathered near Lucerne.

"There is no Russia here - why? Because if Russia was interested in peace, there would be no war.

"We must decide together what a just peace means for the world and how it can be achieved in a truly lasting way."

Ursula von der Leyen

"Freezing the conflict today, with foreign troops occupying Ukrainian land, is not the answer.

"It is a recipe for future wars of aggression.

"Instead we need to support a comprehensive, just and sustainable peace for Ukraine. One that restores Ukraine's sovereignty and its territorial integrity."

Rishi Sunak

Asked if the West has been too scared of Vladimir Putin to help Ukraine defeat him, he said the UK was " not going anywhere" and Kyiv's allies are "with Ukraine for as long as it takes".

"Crucially at the G7 summit over the past few days we reached a landmark agreement to make sure it's Russia who pays for more military support and economic reconstruction of Ukraine using trapped and seized Russian assets".

Vladimir Putin's purported interest in peace negotiations is a hollow attempt to "seduce" the West, war analysts say.

His "absurd ultimatums" are part of a campaign to sabotage the Swiss peace conference and mislead Kyiv's allies to permit the violation of Ukrainian sovereignty, according to the Institute for the Study of War (ISW).

The Russian leader's so-called peace plan included Ukraine surrendering almost 20% of its territory and abandoning its aspirations to join NATO, and the West lifting all sanctions and recognising part of Ukraine as Russian.

"The Kremlin is not interested in good faith negotiations with Ukraine and only feigns its interest in negotiations as part of a wider informational effort intended to convince the West to pre-emptively make concessions that violate Ukraine's sovereignty," said the ISW.

Mr Putin's demands would "irrevocably damage the principle of state sovereignty and the inviolability of international borders".

The ISW called Mr Putin's promise to respect a ceasefire "particularly hollow following months of Russian war crimes against Ukrainian civilians and prisoners of war".

Russia denies allegations of committing war crimes.

The International Criminal Court has issued a warrant for Mr Putin's arrest.

"Putin's demands continue to reflect his long-demanded ultimatums that are based on presuppositions that deny the existence of an independent and sovereign Ukraine and that seek to seduce the West to pre-emptively compromise on Ukraine's sovereignty and territorial integrity," said the ISW.

Demonstrators have travelled hundreds of miles to plead their case as world leaders arrive in Switzerland.

Some 250 people, many of them relatives of Ukrainian soldiers, waved banners and shouted slogans in Lucerne to draw attention to the fate of troops taken prisoner by Russia.

Many do not know if their loved ones have been killed or taken.

"I must do everything in my power to get my husband back," said Svitlana Bilous, 34, from Kharkiv.

"I'm clinging to the idea that my husband is still alive... that's what keeps me going. If I could send him a message, it would be simply that I love him."

Anatoliy went missing in April last year and Svitlana has only heard he is alive but has had no direct contact with him.

"We want specific actions regarding the return of prisoners of war, admission of the International Committee of the Red Cross to all places of detention," she said.

The families want the world powers in attendance at Volodymyr Zelenskyy's peace summit to find ways to press Moscow to hand over information, improve the conditions of any captives and send them home.

Approximately 8,000 people - civilians and soldiers - are in Russian hands, Ukrainian officials said in February.

"All of us have the same dream," said one women at the demonstration.

"We want our relatives to be found and returned from captivity."

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Kitamura alarm code 1005 thermal/oil cooler

  • Thread starter Fadal Error
  • Start date Jun 17, 2018
  • Views 12,174

Fadal Error

  • Jun 17, 2018

In some setups, the thermal overload for the oil cooler in in the cooler itself, not the main electrical cabinet. I'd be suspicious that the phase rotation is backward on your incoming power. Get that figured out ASAP. It is bad for the compressor in the cooler to run in reverse.  

I couldn't find a thermal overload on the cooler. It even has an alarm light by the switch and it isn't lighting up. I switched the phase and got a 1004 code saying it was out of phase so I switched it back.  

What does the wiring diagram show?  

  • Jun 19, 2018
Vancbiker said: What does the wiring diagram show? Click to expand...
  • Jul 20, 2018

The root of the 1005 alarm ended up being dead backup batteries. There are 3 D cell batteries in the side door. I replaced those and the alarm is gone. Unfortunately, switching the phase momentarily ran the hydraulic pump backwards and put a bit of air in the system, which may be the issue with the ATC solenoids not activating correctly. At least, that was the theory of one technician that happened to show up with a salesman. I have not had time to mess with it, so it still sits idle.  

  • Feb 13, 2020

This code came back today and I am stumped. I was doing a tool change and it got stuck while the arm was rotating. The screen showed this code.  

  • Feb 14, 2020

I talked to Kitamura tech support today. The theory is that the hydraulic pump may be going out. The 1005 alarm shows up right as the hydraulic pump turns on. The tech said that a tool change could cause a sudden pressure drop that would trigger the alarm. I guess these pumps tend to fail because they are always on. I wish I could clear the code to see if it is just an occasional issue. All I have been able to find regarding clearing the code is holding cancel and p down on startup, but that's not clearing it for me.  

  • Feb 15, 2020

I have a Kitamura Mycenter 3x that has had the same problem. A motor contactor for the coolant pump or lube pump was faulty, can’t remember which one now, and the overload tripped immediately putting the machine in 1005. Turned out to be a wire in a cable rubbed through and was shorting. Check all your contactors in the cabinet Sent from my iPhone using Tapatalk  

DavidScott

I have a 2001 Mycenter 1 and no hydraulics. Are you sure yours has it? Any chance it's low air pressure? When my lube pump motor was dying it would trip the relay and throw the 1005 alarm. Quite simple to figure out which one it was, reset, and good to go for a while. You have to manually reset the relay, no way around it.  

  • Feb 16, 2020
DavidScott said: I have a 2001 Mycenter 1 and no hydraulics. Are you sure yours has it? Any chance it's low air pressure? When my lube pump motor was dying it would trip the relay and throw the 1005 alarm. Quite simple to figure out which one it was, reset, and good to go for a while. You have to manually reset the relay, no way around it. Click to expand...
  • Mar 5, 2020

So it sat for a week or so and I went back to it to continue trying to chase down the air leak. When I turned it on, the 1005 alarm was gone. I'm still getting the 1013 alarm. I found that the air seems to be leaking from under the drive belt pulley. I'm hesitant to tear it apart any further right now. I will put it all back together and see if the machine will run now that the 1005 alarm is gone.  

I put it back together and managed to cycle the ATC in maintenance mode. No alarms, but now I can't home the Z axis. It keeps overtraveling. The home switch is not working. It may have gotten wet when we did the coolant swap. I'm going to take the switch apart to see if it's corroded.  

  • Apr 17, 2020

After running fine for a few weeks, it stalled in the middle of a tool change and gave me the 1005 error. I restarted it a few times, but it persisted. So I shut it all down and powered it back up without starting the control. Let it sit for about half an hour before starting the control. All fine now!  

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IMAGES

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